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Commercial sector

Solar Panels for Factories

Manufacturing solar PV from 50kWp to 1MWp+. Roof, ground-mount and canopy systems sized to actual production-line load curves — not desktop estimates.

Roof solar install by KMM, Penkridge, Staffordshire
KMM solar for factories install
Updated 6 July 20268 min readReviewed by Steve Moran

Quick Answer

  • Typical size: 80–700 kWp roof PV on steel-portal manufacturing roofs
  • Typical project value: £58k–£420k installed (ex-VAT, before tax relief)
  • Year 1 saving: 25–48% off baseline electricity bill
  • Payback: 3.5–5.0 years on capex, 2.7–3.8 years after Annual Investment Allowance (AIA) tax relief
  • Tax relief: Annual Investment Allowance — 100% of qualifying spend deducted in year 1, up to £1m a year
  • Lead time: 14–22 weeks survey → commissioning incl. DNO G99

UK factories are uniquely well-suited to commercial solar. Production lines run daytime, the roofs are large and flat or low-pitch, and the embedded carbon savings tend to be a board-level KPI rather than an aspirational target. KMM has installed factory roof PV in food production, automotive components, plastics injection and textiles.

Where the economics actually work

System sizes for factories

Most UK factories sit between 80kWp and 700kWp. Larger sites — typical food processors above 25,000 m² — can absorb 1MWp+ of on-site generation without exporting a kWh. The roof tends to be the limit, not the load.

Roof structure

Steel-portal factory roofs typically handle 12–18 kg/m² of additional load. We do a structural check during the survey and where needed coordinate with a structural engineer for sign-off.

Continuous production

On 24/5 production lines, self-consumption is exceptionally high (75–90%) because the panels generate exactly when the load is highest. Payback periods of 3.5–5 years are achievable on the most efficient sites.

Power quality

Factory loads often have heavy inductive components from large motors. We size the inverter and check for power factor and harmonic compatibility on every commercial install.

Case in point. A 240kWp install on a Nottinghamshire food production facility we completed in early 2026 delivered 220,000 kWh in year 1, displacing 78% on-site at a tariff of 31p/kWh, and paid back the £165,000 net cost in 4 years 7 months.

System sizes & typical project values

Pricing is bespoke per site — talk to our consultants. Get a tailored quote →

See all solar for factories cities we cover →

FAQs for solar for factories buyers

Can my factory roof handle solar?
Most steel-portal factory roofs can, but the structural check is essential. We do this during survey and engage a structural engineer where the loading sits close to the design limit.
Will solar interfere with production?
No. The install runs from scaffolding around the roof perimeter, not from inside the building. Production lines run normally throughout the install.
What about roof maintenance?
We design for full roof access — service walkways between panel rows, lightning protection retained, and roof-light arrays around panels left clear. Cleaning is annually by abseil crew.
On the KMM YouTube channel — Solar Made Simple

Watch real KMM solar for factories projects

Real factories installs from Steve and Kieren — case studies, install footage and economics in plain English.

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  2. Free drone survey + structural assessment booked at your convenience — zero ladder access.
  3. A bespoke, bound-in proposal with payback maths, finance routes and the grant landscape mapped for your site.
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Tell us about your roof, your bills and your goals. KMM runs a fully funded electrical & structural survey, designs a system, runs the numbers and tells you honestly whether solar makes sense for you. No deposit, no pressure.

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